Observations from today’s flying:
MTCA Cayes Airport 09:30 live weather, winds calm, no clouds, temperature 25C
Ground engine stress test:
Normal startup, wait for the temperature rise to 70C, propeller pitch automatic increase throttle to 1.0 ATA 1900RPM for lean mixture, cooling louvers shut. Aircraft stationary with chocks.
After oil temperature reaches 100C onboard stopwatch start, followed by RPM fluctuations. After minute temperature 111C, RPM fluctuations consistent, propeller pitch with oscillations too. After 5 minutes running at 111C throttle idle, engine immediately quits. No damage displayed on tablet.
Aircraft exchanged and procedure repeated with same results except running at 111C constant for 20 minutes. After that, cooling louvers open, throttle decreased slowly to lower RPM until oil temperature reaches 100C then slowly to idle, temperature drops to 85C, engine running normal. Then I performed normal take off and climb to 1000m with nominal power 2300RPM, speed 250km/h, flaps down, then cooling louvers closed again.
Engine temperature increased to 112C, speed started to decrease with engine power output as well. Difficult to sustain around 200km/h. Flying short circuit in airport vicinity for emergency landing in case of the engine failure. No engine failure, cooling louvers open, oil temperature dropped to less than 100C and power of the engine came back to normal parameters. Flaps closed and normal speed up to 300km/h with oil temperature in nominal values. Then I performed normal landing and exchange the aircraft.
Mid air engine restart:
Normal take off on runway heading on nominal power 2300RPM climb to 1500m establish 300 to 350 km/h. Then turn back to airport. Throttle idle until the RPM decreased to dropping aircraft speed. Then I closed fuel lever for both fuel tanks all systems untouched. After few seconds engine stops - propeller windmilling around idle RPM. Fuel lever open on both fuel tanks, engine starts successfully after few seconds. Then I climbed back to 1500m and turned back to starting position with same configuration except this time I cut the fuel during nominal RPM 2300 throttle advanced. After engine stops it is impossible to restart either with throttle in idle or advanced. Then I started descend to obtain at least 1500 RPM to no avail. Then 2000RPM, no change. Then I performed dead stick landing. After roll out and complete stop, I was able to start engine normally.
During rollout as RPM decreased and propeller blades become visible, immediately as propeller stopped all blades turned to feather quickly but pitch gauge was considerably lagging.
During the normal engine operation on the ground and take off I noticed that automatic pitch control system is working other way around. On engine idle it should be set to around 12:30 but instead it is on other side close to feather. Speeding up is then behaving incorrectly because ATA values are faster then RPM. Automatic pitch should be always fine on idle and decrease on aircraft speeding up.