Apparently - and again, this is new news to me - there’s a sharp difference between the fuel burn rate (0.1 gallons per second at idle) and the fuel transfer rate (much higher).
So what happens in normal practice is that when you turn on, say, the tip tanks, fuel moves into the fuselage tank at the high transfer rate until the fuselage tank is full. Then, burn rate applies to all the fuel currently on line - that is, fuselage plus tip tanks. The fuselage tank doesn’t vent.
The same applies to any single tank added to the fuselage tank.
It’s only when all tanks are on that the transfer rate (and, I guess, the volume) is more than the fuselage tank can handle, so fuel is vented.
It’s worth reading the whole dialogue with Dudley on the forums, but the key passage, posted by iniBuilds, is this:
The plane only burns 0.1 gallons per second at idle. This “rate of burn” remains the same no matter which tank is being used.
The Weight & Balance window will show an “accelerated” rate when any of the AUX tanks are turned on, which is simply the “rate of transfer” and NOT an accelerated “rate of burn”. This accelerated “rate of transfer” will be seen only when either…
Fuel is being transferred from the selected AUX tank to the FUSE tank, until the point when FUSE tank is full. When the FUSE tank is full, the rate slows down to the “rate of burn” (0.1 gallons per second) from the selected AUX tank, whilst the FUSE tank remains full.
Fuel will not vent in this scenario where only FUSE tank + one of the other AUX tanks are ON. So you can keep the “TIP / WING / L.E.” tanks ON together with the FUSE tank without fuel venting happening as soon as the tank fills up.
Fuel is being transferred overboard aka “fuel venting” is happening. This ONLY happens when ALL the tank pumps are on at the same time & the fuselage tank is already full. This is when you’ll see all the tanks draining at accelerated values, as basically you’re dumping fuel. The fuel vent light will also be on in this case.
In the same post, there’s an embedded four-minute video with voiceover that describes the logic and shows fuel flow in the payload screen at different fuel tank settings.
I really wish they’d post the video to YouTube and/or add the explanation to the manual, since so many of us - me, first of all - are struggling with this.